Maintenance Planning and Scheduling: An Overview - Reliable Plant
WEBMaintenance planning and scheduling are two different functions that, when used together, form a maintenance program. Maintenance planning can be defined as an end-to-end process that identifies and addresses any possible issues ahead of time. This involves identifying the parts and tools necessary for jobs and making sure they're available and ...
Reliable Plant
WEB3 Things You Need to Get Started With Condition Monitoring. vibration analysis. Case Study: Efficient Maintenance Saves Thousands in Gearbox Replacement Costs. Reliable Plant offers industrial plant professionals information on reliability, maintenance, lean manufacturing, energy management and workplace safety.
Overall Equipment Effectiveness (OEE): An Overview - Reliable Plant
WEBThe quality part of the equation is calculated as: (12,000 - 3,000 defects) / 12,000 = 75 percent Quality. Another way to look at it is 3,000 bottles / 60 bottles per minute = 50 minutes lost quality. So, to calculate the overall equipment effectiveness (Availability x Performance x Quality = OEE), we'd take 62.5 percent x 66.7 percent x 75 ...
Toyota and Total Productive Maintenance - Reliable Plant
WEBIn 1969, the ideas of Total Productive Maintenance, facilitated by Seiichi Nakajima, helped take the Toyota Production System to the next level. Since the Toyota Production System was focused on the absolute elimination of waste to reduce manufacturing cost, TPM was designed to systematically identify and eliminate equipment losses (downtime ...
CEMEX breaks ground for $250M operations expansion - Reliable …
WEBMar 23, 2007 · Estimated at $250 million, all of the capital expenditures investment will be used for the expansion of the CEMEX facility in Comal County. The project will add a second kiln to the operations, doubling the cement production capacity to 2.4 million tons to support the growing need for cement in Texas for everything from roads and bridges to ...
How to Manage a Plant Shutdown - Reliable Plant
WEBThe key to a successful shutdown is to start the planning process early. Allow plenty of time to plan each job in detail, obtain competitive bids on contract work, manage the process inventory to gain access to tanks and other equipment for inspection, etc. A detailed "shutdown countdown" process should also be developed, including a list of ...
Preventive Maintenance: An Overview - Reliable Plant
WEBThe ultimate goal of preventive maintenance is nothing breaking down, or zero downtime. The main objectives of preventive maintenance are as follows: Enhance asset/equipment productive life. Reduce critical equipment breakdowns. Minimize production loss due to equipment failures.
FMEA Explained | FMEA Template | Reliable Plant
WEBStep 1: Assemble the FMEA Team and Review the Process. FMEA is a team effort, and a team approach is vital to its success. Your FMEA team should be led by a responsible manufacturing engineer or lead technician. Team members can include design and process engineers, materials suppliers and even customers.
50 Ideas for an Effective Maintenance Program - Reliable Plant
WEBHere are 50 ideas to get you started: Learn the 12 elements of effective reliability management. Be sure your organization understands these important elements and the impact they have on performance – starting at the very top. Without this leadership focus for your maintenance program, nothing else matters.
Reliability Engineering Principles for the Plant Engineer
WEBSo, for a simple system with three subsystems, or sub-functions, each having an estimated reliability of 0.90 (90%) at time (t), the system reliability is calculated as 0.90 X 0.90 X 0.90 = 0.729, or about 73%. Figure 9. Simple Serial System. Often, design engineers will incorporate redundancy into critical machines.